Sr. Chemical Process Engineer Job at Sr. Chemical Process Engineer, Huntersville, NC

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  • Sr. Chemical Process Engineer
  • Huntersville, NC

Job Description

Position Overview:

We are seeking a Chemical Process Engineer to develop, optimize, and troubleshoot chemical manufacturing processes. This role will focus on process efficiency, safety, cost reduction, and regulatory compliance while collaborating with cross-functional teams. The ideal candidate has strong expertise in chemical reactions, equipment design, and process improvement to drive operational excellence.

Key Responsibilities:

🔹 Process Design & Optimization:

  • Develop, analyze, and optimize chemical processes to improve efficiency, quality, and cost-effectiveness.
  • Design and evaluate equipment, piping systems, and process flow diagrams (PFDs & P&IDs).
  • Implement process modifications to enhance safety, productivity, and sustainability.

🔹 Manufacturing Support & Troubleshooting:

  • Provide technical support to production teams for troubleshooting process issues.
  • Perform root cause analysis for process failures and implement corrective actions.
  • Collaborate with maintenance teams to ensure optimal equipment performance.

🔹 Equipment & Technology Integration:

  • Specify, select, and evaluate pumps, heat exchangers, reactors, and filtration systems.
  • Work with vendors to assess new equipment, materials, and automation technologies.
  • Develop and execute process scale-up strategies from laboratory to full-scale production.

🔹 Safety, Compliance & Environmental Regulations:

  • Ensure compliance with OSHA, EPA, and other regulatory standards for chemical processing.
  • Conduct process hazard analyses (PHA), HAZOP reviews, and risk assessments.
  • Support the development of Standard Operating Procedures (SOPs) and safety protocols.

🔹 Continuous Improvement & Project Management:

  • Lead process improvement projects to reduce waste, energy usage, and production costs.
  • Use Lean, Six Sigma, or other methodologies to drive continuous improvement.
  • Collaborate with R&D, quality, and operations teams to enhance overall process performance.

Qualifications:

Education:

  • Bachelor’s or Master’s degree in Chemical Engineering or a related field.

Experience:

  • 5-7+ years of experience in chemical process engineering, manufacturing, or industrial operations.
  • Hands-on experience with chemical reactions, heat & mass transfer, and fluid dynamics.
  • Familiarity with process modeling and simulation tools (e.g., Aspen Plus, ChemCAD, MATLAB, etc.).

Skills:

  • Strong problem-solving and analytical skills.
  • Ability to work both independently and within cross-functional teams.
  • Excellent communication skills for technical reporting and cross-department collaboration.
  • Project management experience is a plus.

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